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![]() THE ORIGINAL SAC | Shawn David Nelson's huge Sac was seven feet across and took three weeks to stuff. He tried bean bag beads, but they made a mess, and were really not that soft. He then filled it with everything he could find, from packing peanuts to pillows to foam from those yellow camping mattresses, chopped up on a paper cutter. Now all Shawn needed was a name for his Sac. Harnessing the retro spirit of the 1970's and combining it with the idea of a "bag" gave birth to the name "LoveSac." | |
![]() THE LOVESAC VAN | Shawn sewed the first five Sacs on his mother's sewing machine. The machine gave up way before Shawn did. He continued to roll out the 10 yards of fabric for each Sac in his parent's basement, cut it into figure-8 shapes, and hand deliver them to a neighborhood seamstress for sewing. Using labor supplied by close friends and young business partners, Shawn finally registered the name LoveSac as a Utah company October 31, 1998. While buying scrap (new) foam from a Sofa factory one day, Shawn discovered that they had an old grain-grinder, converted to a foam shredder in their back room that was out of use for decades. They soon let him use it to shred foam and stuff his Sacs, in return for disposing of their leftover sofa foam—and they thought these Sac kids were kind of funny. | |
![]() LOVESAC IN CHICAGO ![]() SHAWN AND DAVE AT ASI | While the friends made Sacs, Shawn D was nearly finished with his degrees in Chinese and Asian Studies with Business at the University of Utah. Having never really made any money slinging Sacs, Shawn D felt it was time to get a "real job" and took an internship in China, secretly hoping his foam-shredding days at LoveSac would be replaced with a great salary. Eight months later Shawn returned to the US and found the crew in his parents' basement still working to complete the order for Red Bull. Slow and steady may win the race, but it won't sell a lot of Sacs. | |
![]() PURPLE SPARKLY SACS | The new client wanted their Sacs covered in a sparkly, fuzzy, purple fabric. Shawn wasn't sure how or where to find it. But once again the heavens smiled upon him. Someone told him about a fabric show taking place that week in High Point, North Carolina, and he found himself flying across country to another tradeshow. It was a bad case of deja vu as Shawn walked around the last day with nothing to show for his visit. As the vendors started packing up their booths a fabric swatch caught his eye; it was the exact fabric he was looking for. | |
![]() SHANGHAI, CHINA | Shawn D visited the fabric supplier and met with both the president and chief sales representative. Chinese businessmen love to show off their English, so Shawn let them--the men never assumed Shawn D could speak Chinese. Every time the president and sales rep discussed issues of production and pricing they did so in their native language, right in front of the seemingly unwitting foreigner. It took days of negotiating before the men realized that no matter how much they insisted Shawn D pay, he insisted on less--right down to their cost. They finally succumbed, accepting the deal "just for the future of the relationship," and Shawn D, truly knowing that the deal could not get any better, shook hands with them, and now just had to find a way to pay for it. The supplier needed money for production. Shawn surely didn't have it and neither did anyone involved with LoveSac. He called the retailer and demanded a deposit of $60,000, just enough to pay for the fabric, cutting, and sewing in China. The client insisted that they never give deposits, yet Shawn insisted that, “ LoveSac always requires deposits—we are, after all, the greatest not-a-damn-beanbag company in the world.” Shawn's confidence must have been catchy, for he somehow convinced the client to wire him the money, which he then wired to China. He was 23 years old and had just spent $60,000 of one of the world's largest retailer's money. Production was underway and Shawn was committed. | |
![]() THE HAY BUSTER ![]() THE TRACTOR | The next challenge was how to shred enough foam to make 12,000 Sacs. Shredding it by hand was less than appealing and the old grain-grinder was clearly not up to the task—someone had already lost part of their thumb to the cause. LoveSac needed something with more power, but what? After visiting the farm country of Utah, looking for more of these small shredders, Shawn was shown a huge shredding machine called a Haybuster. Known for its ability to shred 2000 pound hay bales, it seemed a sensible solution to the problem. The LoveSac crew secured a loan backed by the Department of Agriculture, for the “farm” equipment, bought a full-size tractor to hook up to it and power it, and set out to find a warehouse to set up shop. The first LoveSac warehouse was truly a piece of work. Paid for with a cash advance from one of Shawn's recently acquired credit cards, not only did it have the required leaky roof, the floor was so old the forklift fell right through it. It was LoveSac's first factory and it was going to be home for the next few months. The first matter of business was the Haybuster. It could shred hay bales but was no match for foam. When the foam wasn't flying out of the Haybuster it was jamming the blades. A makeshift lid was built, and a certain expertise was developed in loading foam into it with the forklift. Once it was successfully shredding foam everyone breathed a collective sigh of relief--and inhaled some serious tractor fumes. LoveSac began manufacturing the first of 12,000 Oversized Sacs on September 1, 2001. The first day's goal was to complete 500 LoveSacs. After an eight hour shift, the group had completed a pathetic 30 pieces. With only a few weeks until the deadline LoveSac hired temporary laborers and instituted double shifts. Shawn and his friends worked right alongside the crew, sacking out at the factory between shifts. The struggle, sweat, and blood paid off. 25,000 pounds of furniture foam later, after countless cold mornings, and gallons of burnt tractor fuel, LoveSac completed the order on time. At one point during production the largest foam warehouse in the country burned to the ground. The price of foam doubled. September 11th happened and the price of trucking doubled. Combined with the cost of labor, the warehouse, and the equipment, LoveSac barely broke even on the order. The company found itself clientless and penniless. Shawn was 24 years old, beaten, broken, and tired, not to mention $55,000 in credit card debt from building the factory. Plan B? Approach furniture retailers and see if they would carry the company's product. It's been said that Shawn can still hear the laughter--not one retailer took their Sacs seriously. | ![]() THE ORIGINAL FACTORY ![]() WORKERS STUFFING SACS ![]() LOVESAC DURAFOAM |
![]() THE 1ST LOVESAC STORE | Thoreau once said, "Men are born to succeed, not fail." Plan C came from Shawn's cousin Tres: "Let's open retail stores." LoveSac approached The Gateway Mall in downtown Salt Lake City. It was close to the factory and promised to be an upscale shopping center. Mall management flatly turned the company down. A high-end mall was no place for an over-sized beanbag. Desperate to fill some empty retail space for the upcoming 2002 Winter Olympics in Salt Lake City, The Gateway reluctantly offered LoveSac a three-month temporary lease. The store opened November 17, 2001 with the goal of selling one SuperSac a day. If they did so, Shawn and his cousin Tres could pay the rent and even pay themselves $5 an hour....this would mark Shawn's first real paycheck from LoveSac in three years. As it turned out, one SuperSac a day was a terribly undersized goal. In no time the store was full of people hangin' out in the Sacs, wearing the clothes, and feeling the LoveSac Vibe. Customers lined up outside the door and waited for the factory to deliver their Sacs. Franchising offers came in from around the country. By Christmas Eve the store was devoid of Oversized Sacs, SacCessories, and LoveSac apparel. Making people's lives more comfortable had never felt so good. | |
![]() NEW LOVESAC STORES ![]() THE REBEL BILLIONAIRE | Since then LoveSac has opened 70 stores across the country, closed many of them through various reorganizations and strategic shifts, and has about 20 open today…which are more profitable than ever! LoveSac has a strange underground following, having been featured on sets of numerous TV shows, in celebrity homes, and in movies. But having never used traditional advertising, it has grown by the merits of its products and brand, focused on delivering the ultimate in practical and unique media room and TV room furniture. LoveSac's entrepreneurial founder, Shawn D. Nelson, gained some notoriety winning $1,000,000 on national TV as the last man standing on Richard Branson's 2005 Fox reality TV hit, the Rebel Billionaire. LoveSac is not just another furniture retailer, or brand of bland designs. Each core LoveSac product is a legitimate furniture invention, with patents to prove it. The “Sacs” that made LoveSac famous, put simply, are massively oversized bean bags filled with chopped Durafoam instead of styrene beads, and comes with a two-lifetime guarantee never to go flat, or break. The Durafoam is recycled from new sofa foam tailings, and is far more comfortable and resilient than bean bag beans—more like a gigantic pillow, than a stiff bean bag. LoveSac's latest invention, the Sactionals, is a cross between upholstery and Legos. With lifetime guaranteed wood frames upholstered in foam and fabric, Sactionals consist of 2 simple pieces, “Bases” and “Sides,” that can be combined in any quantity in any configuration imaginable to build any furniture desired—no tools necessary. Chairs, sofas, chaises, ottomans, and of course, limitless sectionals are possible using only these two pieces. Sactionals pieces' patented dimensional relationship allow for this uncanny and limitless modularity, where, even in strange configurations, like the “Twister,” the “Play Pen,” or the “Guest Rest,” all of the pieces line up perfectly, and snap together with ease using the simple, patented hardware included—much like Legos. Once connected they are rock solid. Sactionals inventor, Shawn D., believes that Sactionals will become, “The practical, ‘default' furniture for the American TV room. It just makes so much sense in so many ways.” he says about the washable, changeable, modular nature of this superbly comfortable furniture. | |
![]() SACTIONALS MODULAR FURNITURE | The best part about Sactionals is not just their amazing modularity, but the fact that they have totally machine-washable, changeable covers. These covers are tailor-fit, fastening underneath the pieces, allowing them to be invisibly removable, for a smooth, upholstered look—unlike cheap slip-cover sofas. Sactionals are reasonably priced. A Sactionals sofa (one Base with four Sides—where Sides act as the back pieces also, and Bases include the seat and back cushions) retails for as little as $600 in Khaki. With more expensive covers added, furniture shoppers may choose to pay as much as $1400 for the same sofa, with faux fur covers. Covers come ready to take home in many fabrics, from micro-fiber to cotton twill, with hundreds of other fabric choices available in just 3 weeks by custom order. LoveSac, like its products, is a one of a kind company—destined to become a truly legendary brand someday. | |















